AI Digital Workers Transform Procurement Processes in Industrial Sector
As industrial firms face workforce capacity gaps, an increasing number are adopting AI digital workers. This trend presents significant procurement opportunities for vendors providing targeted AI solutions, especially as routine tasks are automated while human oversight remains essential.
Key Signals
- 71.8% of industrial organizations report significant undocumented operational knowledge
- 77% of decision-makers delayed or canceled strategic initiatives due to capacity issues
- 41% of industrial worker time lost to manual tasks
"The capacity gap is a high-stakes problem in industrial operations. When a purchase order, a maintenance schedule, or a supplier delivery falls behind because there aren't enough hours in the day for the worker, the cost shows up as downtime, missed deliveries, or idle equipment. Closing it takes more than general-purpose AI. Digital workers built for the job, integrated into the systems already running the business, are what let teams reclaim capacity instead of just working around the shortfall. Our customers prove that model in production, not pilots."
Amidst ongoing challenges related to workforce availability and operational efficiency, industrial firms are turning to AI-based digital workers as a strategic solution. According to a recent study conducted by IFS under the leadership of CEO Somya Kapoor, a substantial segment of the industrial sector is discovering that these digital workers can effectively bridge the gap caused by undocumented operational knowledge and labor shortages. The research revealed that nearly 72% of organizations admitted that a significant portion of their operational knowledge remains undocumented, and 75% indicated that it takes four months or longer for new operational employees to achieve peak productivity. Such findings underscore the pressing need for innovative solutions to enhance workforce capacity and maintain productivity levels.
The report also highlights that 41% of industrial workers are losing valuable time to manual and repetitive tasks, a situation exacerbated as experienced engineers and operators retire. The pressure is on industrial procurement and operational leaders to find remedies, with 77% of decision-makers reporting that they have either delayed or canceled strategic initiatives due to capacity constraints. According to the survey conducted by The Futurum Group, investments in digital workers are on the rise despite reservations regarding full automation, reflecting a paradigm shift towards more structured human-AI collaboration.
In this environment, vendors offering AI digital worker solutions, such as IFS, are well-positioned to capture increased demand. Their Loops Agentic Platform automates approximately 60% of agentic transactions, allowing human operators to engage in oversight for the remaining 40%—tasks which necessitate judgment or decision-making. This balance not only alleviates capacity issues but also addresses trust concerns that many leaders have expressed regarding full AI autonomy. For instance, only 5.7% of decision-makers indicated that they trust AI to act autonomously, which creates a clear gap for vendors to fill with their integrated solutions designed for collaboration.
Notably, firms like Kitron Group and KLN Family Brands are already making strides in implementing these digital workers to automate repetitive procurement and order-to-pay tasks. In fact, Kitron Group is deploying digital workers across all 13 of its sites, redefining its procurement processes while retaining existing rules and approvals through integration with current enterprise systems. This transition has resulted in increased efficiency as the digital workers have identified and corrected long-standing issues, such as unnoticed part-number errors, during regular transaction processing.
The study's findings reveal that the integration of digital workers allows organizations not only to reclaim vital worker capacity but also to significantly reduce procurement cycle times and enhance supplier management. As companies navigate this evolution, procurement professionals are encouraged to recognize and adapt to the rising demand for AI-enabled automation tools that promise to improve operational efficiency and minimize downtime. Implementing these advanced solutions will require updated acquisition strategies and thorough evaluations of vendor capabilities to align with business objectives in a changing landscape.
As the industrial sector continues to evolve, staying ahead of these trends will be essential for companies looking to remain competitive. The momentum towards AI digital workers signals a transformative move toward enhanced operational capacity management and a refined approach to procurement processes.
Vendors
- IFS
- Kitron Group
- KLN Family Brands
- Ependion
Sources
- IFS study finds industrial firms turning to AI workersIT Brief UK · Aug 27